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"signed_normal_offset_area_weighted_mm": 0.01285188428329289, "estimated_volume_correction_mm3": 5.488314540826411, "centroid_z_range_mm": [ -250.2342079992343, -250.03500139831044 ], "centroid_r_range_mm": [ 47.80605513653951, 48.24297721873315 ] }, { "face": 218, "CAD_type": "Cone", "owners": [ [ 8, 1 ] ], "triangles": 156, "sampled": 156, "area_mm2": 441.86562480332316, "max_corner_projection_error_mm": 3.1776437161565096e-13, "max_centroid_CAD_distance_mm": 0.014926779036499518, "signed_normal_offset_area_weighted_mm": 0.012389505048821242, "estimated_volume_correction_mm3": 5.474496389401325, "centroid_z_range_mm": [ -249.63727750938696, -249.43876022138707 ], "centroid_r_range_mm": [ 49.093174265371665, 49.53415492718925 ] } ] } ], "findings": [ { "id": "F01", "confidence": "confirmed", "finding": "Original 0000/0011 first attempts crash inside Netgen optimization. This is an optimizer/runtime failure, not proof of invalid CAD." }, { "id": "F02", "confidence": "confirmed counterexample, original exact failing mesh unavailable", "finding": "An instrumented run adds five negative-J tetrahedra in lower collar part8 during Relocate3D; identical corner-node order and changed coordinates establish motion across inversion. Original retained retry errors have no stage snapshot, so their exact first failing stage is not proven." }, { "id": "F03", "confidence": "confirmed within tested controls", "finding": "Fixed seed1 and single thread repeated twice with matching per-stage hashes; both inputs end with positive native and Gmsh API Jacobians and exact straight midside coordinates. Earlier-stage signed orientation can be corrected during order conversion, so intermediate negative counts alone are not a final mesh rejection. No full topology/closure/FE checks were run on these diagnostic candidates." }, { "id": "F04", "confidence": "confirmed", "finding": "The retained failure message says curved Jacobian, but actual runs requested straight-sided TET10. The exception text is generic and does not identify CAD projection as the cause." }, { "id": "F05", "confidence": "confirmed localization; proposed cause is scale/topology mismatch", "finding": "0002 low-SICN cells are entirely in adhesive and polar collars; 0018 concentrates 4198/4339 in polar collars. Collar root geometry includes nominal +0.03mm start and piecewise conical outer surfaces against a spline inner interface." }, { "id": "F06", "confidence": "confirmed geometric discrepancy; total correction attribution not certified", "finding": "Sampled boundary corner nodes lie on their same CAD faces to about 1e-7mm, while planar facet centers in collars can deviate by several hundredths of a millimeter. Native tetra volume and independent boundary-flux volume agree at roundoff. Thus measured CAD/mesh volume difference is not a simple summation or part-ID bookkeeping artifact; straight-facet representation is a contributor. Sampled first-order correction is too approximate to apportion the entire volume error." } ], "next_actions": [ { "priority": 1, "action": "Version the mesher, add truthful stage names and before/after Jacobian checks. Preserve a valid checkpoint and reject/rollback a relocation that creates inversions; freeze and record seed/thread settings." }, { "priority": 2, "action": "Target matched tangential segmentation and graded conformal tetra topology at thin collar onset and adhesive. Keep CAD/material definitions unchanged; do not remove thin regions to pass quality." }, { "priority": 3, "action": "Control CAD-to-facet deviation relative to local thickness; assess matched layers/curved geometry in separate attempts. Confirm per-region signed volume before FE." }, { "priority": 4, "action": "Only after geometry, topology and load checks pass, perform same-input GPU P2 mesh sensitivity; diagnostic positive-J candidates are not new accepted labels." } ], "diagnostic_harness_failures_retained": [ { "attempt": "cad_facets_attempt001", "reason": "Harness initially assumed BREP volume entity tags survived import unchanged; corrected to native physical IDs." }, { "attempt": "cad_facets_attempt002", "reason": "MSH contains physical volume elements but no exported Tri6 face elements; corrected to original extracted native faces with Gmsh node-entity classification. Empty report retained; no original-data mutation." } ] }